Ball on a Beam:

The ball-beam system is a frequently encountered example of a nonlinear dynamical system. While the ideal ball-beam system is indeed nonlinear, the physical implementation in t he lab has additional non-linearities, including: deadband and backlash introduced by the DC motor and gearbox configuration, discrete position sensing, and an uneven rolling surface. The ball-beam system uses 32 phototransistors mounted within a slot on the beam to sense the position of the ball; two light sources are used to illuminate the beam from above. The angular position of the beam is sensed using a potentiometer and 5 Volt power supply. A DC motor provides actuation of the beam via a 50:1 gear ratio. The power system to drive the DC motor consists of dual 24 Volt power supplies and a current amplifier. A PID controller has been employed in an inner control loop as a motor position controller. The PID parameters have been chosen such that the motor exhibits a fast response, without overshoot. For a more complete description of the ball-beam system see:

E. Laukonen and S. Yurkovich, "A Ball and Beam Testbed for Fuzzy Identification and Control Design," The 1993 American Control Conference, San Francisco, CA, June 1993.